• Product Name：Batch-Off Cooler
• Product Properties：Film cooling unit is the ideal means of supporting the mixer. It is suitable for most domestic rubber products plant mix production process, film cooling, slicing and weighing process requirements, but also for the cold feed extruder manufacturing process provide strip.
• Product Application：Batch-off cooler is the ideal auxiliary equipment for banbury mixer. It is suitable for most rubber products plants' sheet cooling, cutting and weighing process requirements, and is also suitable to provide rubber strip for cold feed rubber extruder.
• Description：Structure: 1 Take-off equipment 2 Dip tank insulating and cooling assembly (Equipped with three cylinder, one for lift and drop, one for marker, one for press ) 3 Lifting device 4 Ladder 5 Catcher trays device 6 Hanging equipment 7 Wig-wag device 8 PLC control system
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I. Name: 

Batch-Off Cooler, Batch-Off Cooling Machine, Rubber Sheet Cooler, Rubber Sheet Cooling Machine.

II. Application:

Batch-off cooler is the ideal auxiliary equipment for banbury mixer. It is suitable for most rubber products plants' sheet cooling, cutting and weighing process requirements, and is also suitable to provide rubber strip for cold feed rubber extruder.

III. Features:

1. Take-off equipment: This Take-Off-Conveyor is of fabricated design equipped with heat resistant belt.  This conveyor is driven by a geared motor & controlled by variable frequency drive to match with the front roll speed of the mill.  Strip Cutter can also be provided at additional cost. On this take-off Conveyor assembly is also fitted a splicing roller which can be operated pneumatically by means of manual valve. Additionally, we will be providing a marking device together with number and alphabet punches which can be mounted very easily as per your requirement and  which can be operated pneumatically by means of manual valve.
2. Dip tank insulating and cooling assembly: (Equipped with three cylinder, one for lift and drop, one for marker, one for press.)
This dip tank assembly will comprise of a perforated stainless steel drum (floating type equipped with special bearings), stainless steel trough and a stainless steel catcher tray. The conveyor belt provided in the dip tank will be of stainless steel wire belt.  This conveyor belt will have openings for both side deposits of antistatic material on to the rubber compound sheet.  The drive for this conveyor is taken from the Take-Off conveyor. Below this conveyor is provided a stainless steel solution tank of approximately 800 Ltrs. Pump is also fitted for circulation of the solution from the tank to the dip tank.
3. Lifting device
4. Ladder
5. Catcher trays device
6. Hanging equipment:
This festoon unit comes after the dip tank assembly.  This is of fabricated structure equipped with sprockets and chain.  The chains which are used are of heavy duty type of 100 mm pitch.  Between the chains are provided hanger bars of M.S. pipe construction and galvanized.  Rubber compound sheets from the dip tank is fed in to this festoon unit where the loops are formed on this hanger bars and this would remain in the festoon unit for some time until they exit into the wig-wag unit.  On one side of this festoon unit are provided cooling fans and on the opposite side sheet metal covers so that the hot air after cooling the sheets will go out on top of the unit.   At the bottom of this festoon unit suitable grating are provided so that a person can work inside the festoon unit for any maintenance work.  This festoon unit is driven with the help of  Geared motor controlled through variable frequency drive for adjustment of the loop height.
7. Wig-wag device:
At the end of festoon unit is the wig-wag unit driven by geared motor (fixed speed). The rubber sheet from the festoon unit is transported manually through wig-wag conveyor to the pendulum assembly of the wig-wag unit.  This pendulum unit does the stacking of rubber sheet onto the pallet.
8. PLC control system:
This electrical control panel is of cubical type housing the variable speed drive and other contactors, relays, fuses, circuit breakers etc.  Two Push Button Stations are provided one near the operator and other one near the wig-wag unit.  A Foot Switch Control is also provided to facilitate operator to have hands free operation.

IV. Technical Parameter:

• Product Name：Banbury Kneader Mixer
• Product Properties：
• Product Application：
• Description：Construction: Rotors, Mixing Chamber, Thermal Resistor, Heating & Cooling System, Tilting Mechanism, Dust-stop Sealing Device, Driving System, Pneumatic System, PLC Control System
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• Product Name：Four Roll Rubber Calender
• Product Properties：
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• Description：Four Roll Calender, Three Roll Calender, Two Roll Calender
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• Product Name：Three Roll Rubber Calender
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